Robinson Contruction UK


	FABRICATION FACILITY
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ROBINSONS NEWS

DRAWING OFFICE

I.T. DEPARTMENT

Wincanton Close
Ascot Drive
Derby
DE24 8NJ
Tel : +44 (0)1332 574711
Fax : +44 (0)1332 861 401
Email : sales@robinsons.com


		MACHINERY SPECIFICATION

Robinson Construction
Assurance of Quality

Registered Steelwork Construction BCSA
Registered Steelwork QA
BN EN ISO 9000

Our current production facility covers some 13,600m2 with a further 1,700m2 extension currently under construction. Fabrication capacity is currently 450-500 tonnes per week (dependent on type of fabrication) and is due to increase to approximately 550 to 600 tonnes per week upon completion of the workshop extension.

Our working philosophy has undergone a major metamorphosis in recent years, with fabrication almost exclusively carried out on four separate speed lines. This has seen efficiencies and productivity increase significantly as steel handling has been reduced from approximately 16 times per member to only 5. To complement the new speed lines, a traditional fabrication shop has been retained to enable continued flexibility in the fabrication of large trusses, rafters etc.

Machinery currently operated includes the following :-

	Peddinghaus Plasma/Punch Cutting Size: Maximum 500mm x 30mm flat bar; Minimum 50mm x 3mm Flat ideal for cutting shaped plates out of flat bar sizes. Punching Capability: Maximum 15mm; Minimum 3mm. Maximum Punch Size 38mm Diameter; Minimum Punch Size 8mm Diameter 1No Plasma Cutting Head

	Peddinghaus F.D.B. (Flat Drill Burn) Cutting Size: Maximum 600mm x 60mm Plate; Minimum 40mm x 6mm Plate Ideal for cutting shaped plates Drills 14mm – 40mm with the option of profiling out any diameter hole starting with a pilot hole cutting system – 1No oxy acetylene gas torch

	Peddinghaus Angle Line Cutting Size: Flat bar Maximum 150mm x 12mm Flat; Minimum 30mm x 3mm Flat Angle Maximum 150mm x 150mm x 12mm RSA; Minimum 30mm x 30mm x 3mm RSA Punch Sizes: Maximum 27mm Diameter; Minimum 8mm Diameter With the capability of punching slots and stamping the Items cutting system – Shear action

	Peddinghaus A.B.C. Cutting Size: Maximum 914x419x388 UB; Minimum 152x89x16 UB Can also cut PFC’s and UC’s. Cutting system 3No oxy acetylene gas torch

	Esprit Viper Cutting Size – Up To 4000mm x 2000mm Sheets; Maximum 150mm Minimum 1mm Ideal for cutting shaped plates within a nested sheet Cutting system – 2No oxy acetylene gas torch, 1No plasma cutting head Marking facility for marking holes ready for punching

	Peddinghaus Fabri Punch Used for the punching of pre-cut plates/ RSA Punch Sizes: Maximum 38mm Diameter; Minimum 8mm Diameter Plate Size: Maximum 1500mm x 750mm Plate Maximum RSA 200mm x 200mm x 16mm

	Peddinghaus B.D.L. 1 Cutting Size Maximum 914x419x388 UB; Minimum 152x89x16 UB Can also cut PFC’s and UC’s, All to a maximum of 60 degrees one way and 45 degrees the other. Drill Sizes – 9 Drilling heads with the capability of drilling a maximum 40mm diameter; Minimum 12 diameter Stamping facility for marking each item/ with the option of using a drill marker cutting system – Band saw

	Peddinghaus B.D.L.2 Cutting Size – Maximum 914x419x388 UB; Minimum 152x89x16 UB Can also cut PFC’s and UC’s, All to a maximum of 45 degrees both ways Drill Sizes – 9 drilling heads with the capability of drilling a maximum 40mm diameter; Minimum 12mm diameter stamping Facility for marking each item/ With the option of using a drill marker cutting system – Band saw.

	8 Wheel Shot Blast 1 This shot blast is mainly used for fabricated steel Maximum Size Section: 1500mm x 1300mm Speed 1.5 Metres a minute

	4 Wheel Shot Blast 2 This shot blast is mainly used as a pre-blast machine Maximum Size section 1500mm x 500mm Speed 2.7 Metres a minute

	Workshop 300 Metres of conveyer system and 62 lifting tables linking into the 3No fabrication bays 4No fabrication lines feeding 2No fully filtered paint bays 2No bays 185 metres long equipped with 35 speed line trestles in each bay 1No fabrication bay for larger fabrication i.e. roof trusses etc. At 91 metres long including shot blast and paint area.

The new extension will house yet more equipment :-

	Extension of E bay longer than other bays and fully filtered paint bay, to be fed by a further shot blast machine, coping machine and saw and drill line.
	Esprit Viper 200 AMP high definition plasma profile machine with a 8 x 2 metre cutting bed